Genlis Metal has confirmed its commitment to sustainable development by carrying out a rigorous life cycle assessment (LCA) of our recycled Zamak.
We assessed the environmental impact of producing and distributing one tonne of Zamak ingots, taking into account the various emissions and resource flows involved at each stage of their life cycle. Using products from the circular economy, such as by-products from foundries and various industries, as well as end-of-life parts, and drawing on a robust carbon footprint assessment, this study aimed to provide our customers with a clear, accurate statement on our environmental impact, in collaboration with IZA.
With a carbon footprint of 552.72 kg CO2 eq for Zamak 5 (Cradle-to-Gate in 2024), our data shows a strong environmental performance, especially when compared with often higher generic values.
• 85% reduction in CO2 emissions compared with primary Zamak
• 84% more recyclable, ensuring a closed loop
• 0% loss in quality: recycled Zamak offers the same consistency and reliability as the primary product.
These results show that Genlis Metal’s recycled Zamak combines technical performance with environmental benefits. This means foundries can support their customers with a safe, sustainable and economical material, perfectly suited to large production runs and precision requirements.
This chart highlights how urgently we need to reduce primary zinc usage and improve site energy performance, while emphasising the potential to improve logistics efficiency and the supply of secondary materials.
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Primary zinc (SHG 99.995%) and alloy metals: main impact, must be optimised to reduce overall footprint
Site operation: challenges related to energy consumption and equipment usage
Transport: less impact, but improvement possible through efficiency gains